Volkswagen Caddy is a light commercial vehicle produced in two body styles: van and minivan, in 4 generations since 1980. In our material you will find a description of fuses and relays for the third generation Volkswagen Caddy (Caddy Typ 2K), which was produced in 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011,20. We will also show where the blocks are located, their photos and diagrams. We will separately highlight the fuse responsible for the cigarette lighter.

Due to the fact that the Volkswagen Caddy was produced with different body variants, trim levels and electrical equipment, and also underwent a facelift in 2010, there is no single general description for all units. We will present the most common ones for your reference.

General arrangement of blocks

  1. Fuses in the fuse block (A -SA-), additional relay block under the switching block
  2. Fuses and relays in the switchboard (B-SB-)
  3. Fuse and relay block under the front panel on the left (C-SC-)
  4. Relay in the footwell

Blocks under the hood

Fuse and relay block

Located next to the battery. Consists of high-power fuses connected to the battery and a compartment with fuses and relays.

Option 1

Photo

Description

Fuses

1
230A Mechatronic unit DSG gearbox
35A Battery control unit
On-board network control unit
420A ABS control unit
ABS hydraulic unit
515A Mechatronic unit DSG gearbox
65A Instrument cluster control unit
Steering column control unit
740A Power supply relay terminal 15Fuse block C-SC-
815A Control unit with radio navigation system display
Main unitVoltage stabilizerControl unit with radio navigation system displayMain unitFuse 57, 58 in fuse block C-SC-
95A Mobile phone control electronics control unit
105A Main relay
Engine control unit
Engine electronic components power supply relay
1130A Auxiliary heater control unit
125A Diagnostic data bus interface
1315A Engine control unit (petrol)30A Engine control unit (diesel)
1415A Fuel pressure regulator (diesel)20A Ignition coil
155A Heating relay
Fuel pump
relay Electric fuel pump
relay 2 Glow plug control unit10A Lambda probe heating element, gas supply valve15A High pressure valve, Gas supply valve
1630A On-board network control unit, battery, ABS, headlight and turn signals
1715A Horn Relay
1830A Control unit for special vehicles
1930A Wiper motor control unit
2010A Fuel tank shut-off
valve Coolant circulation pump
2110A Lambda sensor heating element (diesel)15A Fuel pump control unit, Lambda sensor heating element
225A Clutch pedal position sensor
Brake light switch
235A Auxiliary cooling system pump relay10A Air flow meter (diesel vehicle)
Boost pressure limit solenoid valve (diesel vehicle)
EGR radiator switching valve (diesel vehicle) Gas
control unit Shut-off
valve relay
Gas high-pressure valve15A Fuel pressure regulator
2410A Radiator fan control unit
Secondary air pump
relay Additional cooling system pump
relay Adsorber solenoid valve 1
Coolant control valve
Intake manifold geometry change system valve
Coolant circulation pump 2
Cylinder injectors
2540A ABS hydraulic pump
ABS control unit
2630A On-board network control unit, headlight and turn signal lamps
2740A Secondary air pump motor50A Glow plug control unit
28
2930/50A Fuses in fuse block C-SC-
3050A Fuse Block C-SC-

Relay

  • A1 – Main relay, Relay for powering the engine electronic components
  • A2 – Secondary pump relay, Additional cooling system pump relay, Gas shut-off valve relay, Jumper

Option 2

Photo

Marking

130A ABS control unit
230A ABS control unit
3not used
45A on-board network control unit
520A signal, horn relay
620A ignition coil
75A brake pedal switch, engine control units, clutch pedal position sensor
810A exhaust gas recirculation valve, absorber solenoid valve 1, radiator fan control unit, intake air flap drive motor
910A fuel pump relay (BDJ, BJB)
1010A exhaust gas recirculation valve, boost pressure limiting solenoid valve, switching valve of the exhaust gas recirculation system radiator
1125/30A Motronik control unit (BCA, 8GU), diesel engine injection system control unit (BDJ. BJB)
1210A lambda probe (BSA), lambda probe after the catalyst (BSA)
13not used
14not used
1540A starter (50 power circuit)
1615A steering column control unit
1710A instrument cluster control unit
18not used
1915A R radio, control unit with radio navigation system display
2010A mobile phone control electronics control unit
21not used
22not used
23not used
2410A diagnostic data bus interface
2525A reserve, 10A Motronik control unit
265A power supply relay terminal 30
2710A crankcase ventilation system heating resistor
3240A glow plug 1, 2, 3
3315A glow plug 4, fuel pump
34not used
35not used
35not used
37not used
3810A headlight range adjuster actuator motor
395A oil level and temperature sensor, instrument cluster control unit
4020A Fuse power supply in the passenger compartment
415A fuel pump relay
4210A glow plug relay, air flow meter
43not used
44not used
4515A lambda probe
46not used
4740A on-board network control unit, Left headlight (vehicles with central locking)
4840A on-board network control unit, Right headlight (vehicles with central locking)
49not used
5050A glow plugs
5140A glow plugs, secondary air pump relay, secondary air pump motor
52not used
5325A driver’s door control unit, front passenger door control unit
5450A radiator fan control unit

Separately, under the unit itself is the glow plug control unit.

High power fuse links

Transcript

  1. 150/200A – Generator
  2. 50/80A -Power steering control unit
  3. 50A – Radiator fan control unit
  4. 80A – Contact X Unloading Relay or Fuse Block C -SC-
  5. 80A – Not used or Fuse Block C-SC-
  6. 100A – Fuse Block C-SC – or 40A – Low Power Heating Relay
  7. 80A – High Power Heating Relay or Fuse Block C-SC-

Blocks in the cabin

The main unit with fuses and relays is located under the instrument panel on the driver’s side.

Decoding the elements

115A engine start button
25A trailer recognition control unit
35A heater and mode selector switch, high pressure sensor
45A control unit for mobile phone control electronics
515A air flow meter
65A airbag control unit
7driver and passenger seat heating regulator, air conditioning control unit
85A heating resistor for left and right windshield washer jets
95A airbag control unit, power steering unit
105A mobile phone control electronics control unit, 10A reversing light switch
1110A power steering control unit
12not used
13not used
145A ASR switch, ASR and ESP off button, ABS control unit with EDS
1510A reversing light switch, relay for operation in autonomous heater mode (from May 2004)
165A diagnostic data bus interface
177.5A left side marker light and rear fog light bulb (vehicles without central locking)
18not used
19not used
20not used
215A selector
225A radio signal receiving device for additional liquid heater
2310A brake light switch, left brake light bulb, right brake light bulb, upper brake light bulb, ABS control unit
2410A light switch, air conditioning control unit, diagnostic connector (T16/16)
2530A driver’s seat heating control unit, front passenger’s seat heating control unit
2610A engine control units, injectors
2715A rear window wiper motor (from May 2004)
285A light switch (vehicles with central locking)
3020A fog light switch, lighting switch
3125A relay for operation in autonomous heater mode (until April 2004), after – on-board network control unit
3215A washer pump
3340A heater and mode selector switch, air conditioning control unit
34not used
3540A supply fan, relay for operation in autonomous heater mode
36not used
3715A right dipped beam headlight bulb (vehicles without central locking)
3815A left dipped beam headlight bulb (only vehicles without central locking)
39not used
4020A trailer recognition control unit
4120A socket TSU
4215/30A 12V socket (next to the parking brake lever), socket (12V) on the left in the luggage compartment
4315A electric fuel pump relay 2 (BCA, BGU), fuel pump
445A interior security system sensor, vehicle tilt sensor
455A antenna selection control unit
467.5A on-board network control unit
4725A cigarette lighter
4820A headlight cleaning system relay, headlight washer pump
4910A driver’s door control unit, front passenger door control unit
5025A central control unit for comfort systems
5130A seat heating control unit
5225A supply fan relay, on-board network control unit
5325A central control unit for comfort systems / 30A Lamps
54not used
55not used
56not used
5730A emergency data logger
58not used

The cigarette lighter is protected by fuse number 47 at 25A. Please note that the fuses for additional sockets are separate.

Relay block

Scheme

Description

  • B1 – J681 – relay 2 power supply terminal 15 (460)
  • B2 – not used
  • B3 – not used
  • B4 – J689 – relay 2 power supply terminal 30 (449)
  • B5 – J9 – rear window heating relay (53)
  • B6 – J413 – horn relay (449)
  • B7 – J729 – Dual Washer Pump Relay 1 (395/404)
  • B8 – J730 – Dual washer pump relay 2 (395/404)
  • B9 – J59 – contact X unloading relay (460)

Scheme

Marking

1Headlight cleaning system relay (646)
2Fuel pump relay (646), headlight cleaning system relay (53)
3Power supply relay terminal 50 (645), Starter relay 1 (645) (from November 2011), Fuel pump relay (449)
4Relay for operation in the autonomous heater mode (645) (until October 2011), Relay for unloading contact X (644) (from November 2011), Relay for heating the rear window (645) (from May 2012)
5Fuel supply relay on the pressure line (646), Fuel pump shutdown relay (404)
6Starter relay 2 -J907- (507) (from November 2011)
7High power heating relay (644) (until October 2011), Terminal 15 power supply relay (645) (from November 2011), Auxiliary heater operation relay (53)
8Electric fuel pump relay 2 (646), Fuel pump cut-off relay (646)
9Low power heating relay (645) (until October 2011), Rear window heating relay (645) (from November 2011), Contact X relief relay (from May 2012)

Individual relays may be located in the driver’s footwell, for example the remote control unit for the taxi’s anti-theft alarm or relay 1 that switches the fan in the roof.